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8.3.6.1IATF 16949:2016

D&D changes — supplemental (IATF only)

Plain-language summary

Every design change after product approval gets evaluated for impact, validated before implementation, and where required by the customer — approved by them first; embedded software changes are documented at both software and hardware level.

What the clause is really asking

Post-PPAP changes are the dangerous kind: assess impact on form/fit/function/performance/durability, validate against customer requirements before going live, obtain customer approval where their CSRs require it, and keep software revision documentation where applicable.

What auditors look for

Auditors cross-check change records against customer approval requirements in the CSRs, look for validation evidence dated BEFORE implementation, and for software-containing products check revision-level documentation.

Typical evidence

Change impact assessments; customer approval correspondence; pre-implementation validation records; software/hardware revision logs.

How to comply — recommendations

Add two gates to your ECN flow for post-approval changes: 'customer approval required? (check CSR)' and 'validation complete?'. Neither gate passable by deadline pressure.

Common nonconformities

Changes shipped before customer approval the CSR requires; validation after implementation; software revision undocumented.

Related clauses

Builds on ISO 9001 8.3.6; links IATF 8.3.4.4, 4.3.2

In the book

Chapter 8Operation — Where the Product Is Won or Lost treats this clause family in full: what it is really asking, what auditors look for, the evidence that satisfies, how to make it work on a real floor, and where companies stumble. This IATF requirement is covered in the Automotive Edition, in the same six blocks as the ISO clause around it.

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Qlause provides interpretive guidance only and is not a substitute for the standard. Refer to your licensed copy of the relevant standard for the authoritative text.