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9.1.1.2/9.1.1.3IATF 16949:2016

Statistical tools & concepts (IATF only)

Plain-language summary

Statistical methods are chosen deliberately during planning (APQP/PFMEA stage), included in the control plan — and the people using them actually understand variation, control, capability and over-adjustment.

What the clause is really asking

Determine the appropriate statistical tools during advance quality planning and verify their inclusion in the control plan; ensure basic statistical concepts (variation, control/stability, capability, consequences of over-adjustment) are understood and applied by personnel involved in collecting, analysing and managing statistical data.

What auditors look for

Auditors check the thread: PFMEA/planning shows the tool decision, control plan shows the tool, the operator/technician at the chart can explain what an out-of-control point means and why chasing every point (over-adjustment) makes things worse.

Typical evidence

Planning records showing tool selection; control plans referencing the tools; statistical training records; interview results at the charts.

How to comply — recommendations

Pick your statistical toolbox per characteristic class during APQP and write it into the control plan. Train the floor on the four concepts in plain language — one toolbox talk with a marble-drop demo beats a day of slides.

Common nonconformities

Tools appearing nowhere in planning records; SPC run by people who cannot read their own chart; operators adjusting on every point (over-adjustment institutionalised).

Related clauses

Builds on ISO 9001 9.1.1

In the book

Chapter 9Evaluation — Reading Your Own Instruments treats this clause family in full: what it is really asking, what auditors look for, the evidence that satisfies, how to make it work on a real floor, and where companies stumble. This IATF requirement is covered in the Automotive Edition, in the same six blocks as the ISO clause around it.

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Qlause provides interpretive guidance only and is not a substitute for the standard. Refer to your licensed copy of the relevant standard for the authoritative text.